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沸石轉(zhuǎn)輪濃縮+組合式廢氣焚燒爐

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  • 公司名稱宜興市智博環(huán)境設(shè)備有限公司
  • 品       牌
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  • 廠商性質(zhì)生產(chǎn)廠家
  • 更新時(shí)間2023/3/12 7:37:20
  • 訪問次數(shù)820
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宜興市智博環(huán)境設(shè)備有限公司--已多年致力于工業(yè)固體廢物、工業(yè)廢氣、廢液焚燒處理事業(yè),多年以來一直以國外專業(yè)公司合作,進(jìn)行加工生產(chǎn)焚燒爐設(shè)備、蓄熱式熱氧化焚燒設(shè)備、大氣污染防治設(shè)備及污水處理設(shè)備;與國內(nèi)相關(guān)研究所環(huán)境設(shè)計(jì)單位有著廣泛交流合作,智博人勇于創(chuàng)新,開發(fā)富氧技術(shù)和低氮燃燒技術(shù)產(chǎn)品,通過多年的自行創(chuàng)新與實(shí)踐積累了一定的技術(shù)實(shí)力;研究開發(fā)了:(固體、廢液、廢氣)焚燒爐、含貴金屬廢料焚燒回收設(shè)備技術(shù)。

 Yixing Zhibo Environmental Equipment Co., Ltd. has been committed to the research and development, design and manufacturing of incineration equipments for treatment of industrial solid waste, industrial waste gas and waste liquid for the past years. With close collaboration with overseas professional companies over the years, the company has been successfully manufacturing incinerator equipments, heat accumulating type thermal oxidization incineration equipments, air pollution control equipments and wastewater treatment equipments; The company also has extensive technical exchanges and cooperation with domestic authoritative research and design institutes for environmental protection; Zhibo people have been always active in the technical innovation with reference to the world advanced technologies and products; through many years of efforts in independent innovation and practice, the company now has relative strong technical strength and has researched and developed solid waste incinerator and liquid waste incinerator, which were granted the national patents for new type and practicality;

公司在多年的經(jīng)營發(fā)展中,重視發(fā)展高科技環(huán)保產(chǎn)業(yè),在環(huán)保產(chǎn)業(yè)領(lǐng)域,擁有為各行業(yè)用戶提供*而實(shí)用的全面解決方案的能力;在開發(fā)焚燒處理產(chǎn)業(yè)中,已成功地設(shè)計(jì)、施工,完成了一批較成功的、有一定影響力的工程。焚燒爐設(shè)備已被廣泛應(yīng)用于國內(nèi)國外的大型企業(yè)及固廢處置中心的各類有害垃圾(化工廢液、有害廢氣、固體垃圾)的焚燒處理:福建南孚電池廢氣焚燒項(xiàng)目、德國愛森絮凝劑公司廢氣焚燒項(xiàng)目、萊依特(常州)公司廢氣焚燒項(xiàng)目、日本關(guān)西涂料廢液廢氣焚燒項(xiàng)目、中海先鋒化工廢液焚燒項(xiàng)目、齊塑化工硫化鈉廢水焚燒項(xiàng)目、貴研鉑業(yè)貴金屬焚燒回收項(xiàng)目、日本朝日貴金屬焚燒回收項(xiàng)目、香港勵(lì)福集團(tuán)貴金屬焚燒回收項(xiàng)目、永強(qiáng)機(jī)場特種垃圾處理項(xiàng)目、重慶醫(yī)療廢物處置焚燒項(xiàng)目、鷹潭醫(yī)療固廢處理中心焚燒項(xiàng)目,產(chǎn)品和良好的質(zhì)量體系多年來贏得了國內(nèi)國外用戶的一致認(rèn)可。

  The company has been always focused in the development of new and high-tech environmental protection technologies and products in the years past and has the full ability to provide comprehensive and up-to-date solutions to environment-related issues from various industries; With many influential projects for waste incineration being successfully designed and constructed by our company, our incinerators have been widely applied in the incineration treatment for various kinds of hazardous wastes (chemical waste liquid, harmful gases, solid waste) from many well-known large-scale enterprises and solid/liquid disposal centers both at home and abroad; some of our representative projects are as following: Waste gas incineration projects of Fujian Nanfu Battery Co.,Ltd., SNF Floerger Germany, Light Chemical Industries (Changzhou) Co.,Ltd; waste liquid incineration projects of Kaisai Paint Co.,Ltd and Zhonghai Pioneer Chemical Co.,Ltd and waste liquid incineration for the project of sodium sulfide  of Qisu Chemical Co.,Ltd.; precious metal incineration and recovery project of Sino-platinum Metals Co.,Ltd and Japan Asahi and Hong Kong Lifu Group; special wastes treatment project of Yongqiang Airport; incineration of medical waste project in Chongqing; incineration project of Yingtan Solid Waste Treatment Centre and so on; the excellent quality products and quality systems of our company have won unanimous praise from customers both at home and abroad in the years past;

智博人崇尚“承擔(dān)、探索、超越”的做事準(zhǔn)則和“忠誠、責(zé)任與價(jià)值等同”的做人準(zhǔn)則。形成了智博公司競爭力的企業(yè)精神。新世紀(jì),宜興市智博環(huán)境設(shè)備有限公司將本著“在承擔(dān)好商業(yè)責(zé)任的同時(shí),努力承擔(dān)起社會(huì)更大的責(zé)任”全面考慮企業(yè)對客戶、環(huán)境等所有利益相關(guān)者的影響,致力于企業(yè)發(fā)展與環(huán)境保護(hù)相和諧理念;我們的理想是:創(chuàng)造一個(gè)偉大而非巨大的公司,一個(gè)具有生命力和創(chuàng)造力的公司!

Zhibo people have always been advocating the guideline for dosing business “commitment , explore, beyond" and the guideline for being a loyal, responsible person with positive value system; which is considered as the enterprise spirit making Zhibo Company very competitive in the market. In the new century, Yixing Zhibo Environmental Equipment Co., Ltd. will work even harder with consideration of both the economic interests and even higher social responsibility with all our business activities centering around the interests of the customers and the environment and we will also make great efforts to balance the development of the enterprise with the environmental protection. Our goal is to create a great company with vitality and creativity!

焚燒爐,廢氣焚燒爐,廢水焚燒爐,廢渣焚燒爐,含鹽廢水焚燒爐,醫(yī)療危險(xiǎn)廢物焚燒爐
沸石轉(zhuǎn)輪濃縮廢氣+焚燒工藝介紹:沸石轉(zhuǎn)輪是將大風(fēng)量、低濃度的廢氣濃縮到高濃度、小風(fēng)量的廢氣,從而減少設(shè)備的投入費(fèi)用和運(yùn)行成本,提高voc廢氣的高效率處理
沸石轉(zhuǎn)輪濃縮+組合式廢氣焚燒爐 產(chǎn)品信息

沸石轉(zhuǎn)輪濃縮廢氣+焚燒工藝介紹:

沸石轉(zhuǎn)輪是將大風(fēng)量、低濃度的廢氣濃縮到高濃度、小風(fēng)量的廢氣,從而減少設(shè)備的投入費(fèi)用和運(yùn)行成本,提高voc廢氣的高效率處理。在處理大風(fēng)量、低濃度的廢氣燃燒和回收的時(shí)候,如果沒有沸石轉(zhuǎn)輪,直接進(jìn)行燃燒的情況下,廢氣處理設(shè)備不僅體積龐大,而且產(chǎn)生的設(shè)備投入、運(yùn)行費(fèi)用也會(huì)很龐大。

沸石轉(zhuǎn)輪吸附濃縮裝置采用吸附→脫附→濃縮焚化三項(xiàng)連續(xù)程序,主要用于有機(jī)廢氣的治理; 特別適合于大風(fēng)量,低濃度場合。該吸附裝置以陶瓷纖維為基材,做成蜂窩狀的大圓盤輪狀系統(tǒng), 輪子表面涂覆疏水性沸石做吸附劑。沸石轉(zhuǎn)輪吸附濃縮裝置主要由廢氣預(yù)處理系統(tǒng)、分子篩轉(zhuǎn)輪濃縮吸附系統(tǒng)、脫附系統(tǒng)、冷卻干燥系統(tǒng)和自動(dòng)控制系統(tǒng)等組成。轉(zhuǎn)輪后一般有后處理系統(tǒng),本公司處理工藝為沸石轉(zhuǎn)輪+RTO、沸石轉(zhuǎn)輪+RCO、沸石轉(zhuǎn)輪+TO配套處置工藝。

沸石轉(zhuǎn)輪工作原理

沸石轉(zhuǎn)輪主體為一個(gè)裝滿吸附劑的旋轉(zhuǎn)輪,其被劃分為3個(gè)區(qū)域,即吸附區(qū)、再生區(qū)和冷卻區(qū)。有機(jī) 廢氣經(jīng)鼓風(fēng)機(jī)引入吸附區(qū),其中的有機(jī)污染物被吸附,氣體得到凈化排出。隨后,吸附劑轉(zhuǎn)動(dòng)到再 區(qū),在與高溫空氣接觸的過程中,VOCS被脫附下來并隨再生空氣流出,同時(shí)吸附劑獲得再生。 再生后的吸附劑先經(jīng)過冷卻區(qū)降溫,然后轉(zhuǎn)動(dòng)到吸附區(qū)重新進(jìn)行吸附。隨著轉(zhuǎn)輪的轉(zhuǎn)動(dòng),吸附劑周期性地進(jìn)行吸附、脫附和冷卻,實(shí)現(xiàn)對有機(jī)廢氣的凈化。

步:吸附濃縮

煙氣通過轉(zhuǎn)輪內(nèi)的沸石被吸附,以系統(tǒng)抽氣變頻風(fēng)機(jī)將干凈尾氣排入大氣; 吸附器可提供大量的氣體接觸沸石表面積,轉(zhuǎn)輪持續(xù)以每小1-6轉(zhuǎn)的速度旋轉(zhuǎn)。

第二步:脫附
轉(zhuǎn)輪內(nèi)VOCs被濃縮成飽和沸石區(qū)、再利用熱交換器提供的熱流(約200℃)來進(jìn)行脫附,脫附完成后旋轉(zhuǎn)至冷卻區(qū),以常溫空氣吹噓冷卻至常溫、再旋轉(zhuǎn)至吸附濃縮區(qū)。


組合一:沸石轉(zhuǎn)輪+蓄熱式廢氣爐(RTO)

① 高效過濾器 ②中效袋式過濾器 ③初效過濾器 ④ 檢修門 ⑤冷卻區(qū) ⑥ 脫附區(qū)⑦ 轉(zhuǎn)輪 ⑧脫附風(fēng)機(jī)⑨ RTO ⑩燃燒器 ⑪ RTO切換閥 ⑫蓄熱室⑬蓄熱室 ⑭吸附風(fēng)機(jī) ⑮吸附區(qū)沸石轉(zhuǎn)輪+RTO工藝主要由沸石轉(zhuǎn)輪濃縮(吸附區(qū)域、脫附區(qū)域、冷卻區(qū)域)、脫附系統(tǒng)、蓄熱式燃燒系統(tǒng)(RTO爐體、陶瓷蓄熱體、燃燒系統(tǒng)等)及控制系統(tǒng)等部分組成。



工藝流程:
吸附脫附:沸石分子篩轉(zhuǎn)輪吸附濃縮系統(tǒng)利用吸附&脫附&冷卻這一連續(xù)性過程,對VOCs廢氣進(jìn)行吸附濃縮,沸石分子篩轉(zhuǎn)輪分為吸附區(qū)、脫附區(qū)和冷卻區(qū)三個(gè)功能區(qū)域。廢氣進(jìn)入沸石分子篩轉(zhuǎn)輪的吸附區(qū),VOCs被沸石分子篩吸附除去,被凈化后排出。吸附在分子篩轉(zhuǎn)輪中的VOCs,在脫附區(qū)經(jīng)過約200℃小風(fēng)量的熱風(fēng)處理而被脫附、濃縮。再生后的沸石分子篩轉(zhuǎn)輪在冷卻區(qū)被冷卻,如此反復(fù)。
蓄熱式燃燒:脫附后的高濃度小風(fēng)量廢氣進(jìn)入RTO處理系統(tǒng),首*入RTO蓄熱室A的陶瓷介質(zhì)層,陶瓷釋放熱量,溫度降低,而有機(jī)廢氣吸收熱量,溫度升高,廢氣離開蓄熱室后以較高的溫度進(jìn)入氧化室。在氧化室中,有機(jī)廢氣由燃燒器加熱升溫至設(shè)定的氧化溫度800oC以上,使其中的VOCs分解成二氧化碳和水后排放。


組合二:沸石轉(zhuǎn)輪濃縮+蓄熱式催化焚燒(RCO)


①中效袋式過濾器 ② 高效過濾器 ③轉(zhuǎn)輪 ④ 換熱器 ⑤ CO ⑥燃燒器 ⑦脫附風(fēng)機(jī) ⑧ 吸附風(fēng)機(jī) ⑨ 檢修門



沸石轉(zhuǎn)輪+RCO 主要由沸石轉(zhuǎn)輪濃縮(吸附區(qū)域、脫附區(qū)域、冷卻區(qū)域)、脫附系統(tǒng)、預(yù)處理裝置、預(yù)熱裝置、催化燃燒裝置、防爆裝置組成。
工藝特點(diǎn) :
(1)吸附區(qū)旁路內(nèi)循環(huán)的建立。當(dāng)廢氣經(jīng)過吸附區(qū)吸附后不達(dá)標(biāo),進(jìn)入旁路內(nèi)循環(huán),再次進(jìn)行吸附處理。此旁路內(nèi)循環(huán)的基本思路為消滅現(xiàn)有污染再吸納新的污染。
(2)冷卻風(fēng)旁路建立。在工況十分復(fù)雜的情況下,VOCs濃度有可能陡然升高,此時(shí)將部分冷卻風(fēng)引入到吸附區(qū)以降低脫附風(fēng)量,同時(shí)在傳熱2后補(bǔ)充新風(fēng),以維系進(jìn)入催化反應(yīng)器的風(fēng)量在預(yù)設(shè)范圍以內(nèi)。此旁路的基本思想是以新風(fēng)對高濃度VOCs進(jìn)行稀釋,因而從效果上看,此法也會(huì)延長治理時(shí)間。
(3)與傳統(tǒng)工藝相比,該整個(gè)系統(tǒng)采用引風(fēng)機(jī)設(shè)計(jì),便于對旁路的調(diào)控。去掉給催化燃燒裝置用的降溫鼓風(fēng)機(jī),此機(jī)治標(biāo)不治本,改為在轉(zhuǎn)輪部分控制VOCs濃度。
(4)催化燃燒室去掉電輔熱系統(tǒng),改由傳熱2對空氣加熱到VOCs起燃溫度,并利用反應(yīng)放熱使催化燃燒室溫度穩(wěn)定在500℃~600℃范圍內(nèi)。
(5)轉(zhuǎn)輪轉(zhuǎn)速易調(diào),則在2的情況下可以適當(dāng)提高轉(zhuǎn)輪轉(zhuǎn)速,減少單位面積轉(zhuǎn)輪單位時(shí)間內(nèi)吸附VOCs的量,從而保障系統(tǒng)的安全。

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